Benefits — CALCO Controls - Inline Heaters (2024)

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An inexpensive solution to a costly problem. Prevent CO2 Freeze-Ups

CO2 freeze-ups are an unexpected phenomenon for most business owners. They know they need CO2 to successfully run their businesses, from welding to medical to greenhouses and bottling. But they don’t anticipate the natural icy effects caused by compressed gas flowing from an overly heated tank through a low-pressure outlet.

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The Reason

When compressed gas is heated inside a tank from the sun or a warm room temperature, it expands causing a cooling effect, to the point of freezing up at high-speed flow rates and halting production. This can not only freeze your equipment—it can permanently damage it.

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The Solution

Prevent freezing by warming the cooled carbon dioxide gas before it hits the regulator with an inline gas heater.

Simply connect a CALCO Controls® inline gas heater between your tank and regulator to warm compressed gas and eliminate gas flow freeze-ups. CALCO heaters plug in and safely warm the gas for continuous flow rates up to 1000 SCFH. The heaters are thermostatically controlled and can flow gas in either direction. It’s truly an indispensable device for anyone relying on fluid gas flow rates for their business.

Your #1 gas equipment purchase for a variety of benefits

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Continuous flow without freeze-ups

Optimal Gas Flow

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Protect Your Equipment

Prevent internal component icing damage

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Easily adjust to the perfect temperature

Thermostatic Control

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Ensure correct flow rates for each application

Prevent Welding Porosity

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Stop halting production due to equipment icing

Keep Business Flowing

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Resolve gas flow freeze-ups the right way

No More Make-shift Adjustments

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Rave Reviews

“I can say with my company now and a previous employer, CALCO’s heaters have been handy and adequate for low volume CO2 applications.”

Tony D., Outside Sales, Central Welding Supply

Fast growing industries don’t settle for slow flowing freeze-ups.

CALCO Controls® inline heaters bring smooth quality control to your gas flow.

More industries are turning to industrial gas solutions for doing business, particularly in specialized markets. We’re here to help.

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Ready to order your inline gas heater?

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Proud partner to these quality distributors.

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Benefits — CALCO Controls - Inline Heaters (2024)

FAQs

How to keep a CO2 regulator from freezing? ›

Heated regulators can relieve or eliminate freeze-up problems.

How does an inline heater work? ›

Inline heaters make use of heating elements that are covered with a special type of vessel chamber that has anti-corrosion properties. This type of heating is indirect. The fluid is circulated through a closed loop around the heating element until it reaches the correct temperature.

Why would a CO2 tank freeze? ›

It occurs when the gas undergoes the pressure drop at the regulator valve from inlet pressure to a delivery pressure below 60 psig, emerging as a mixture of gaseous and solid CO2 at a temperature in the range of –70°F at 60 psig to -100°F at the lowest pressures.

At what temperature does CO2 freeze at? ›

Solid carbon dioxide – also known as dry ice – is extremely cold (−109 °F / −78 °C) and is used extensively in vaccine cooling, food chilling and freezing, blood and tissue sample preservation, heat treating of metals, and even to create special effects such as fog for events or stage productions.

How do I stop my gas regulator from freezing? ›

The problem of regulators freezing can be eliminated by using only dry fuel and keeping the fuel free of water until it passes through the regulator.

Are inline heaters worth it? ›

If you have a 30 gallon water heater and a big tub then most likely you are going to run out of hot water quickly. An inline heater allows for a one time fill of hot water without the need to refilling with more hot water. If you are not planning on getting a larger water heater then an inline heater is the way to go.

How long do inline water heaters last? ›

One of the most common questions asked by consumers about tankless water heaters is how long they will last. A tankless water heater can last anywhere from 15 to 20 years with proper maintenance and operation. In comparison, a standard tank water heater normally has a working life of 10 years or less.

How does a line heater work? ›

A line heater consists of a firetube and two sets of coils inside a water bath. The firetube, controlled by a burner management system, heats the water bath. The coils containing the well stream then run through the water bath. This heats up the well stream.

Can I leave a CO2 tank in the cold? ›

CO2 Tank Storage

CO2 tanks and cylinders should be stored in areas with a temperature less than 125F (51.7C). CO2 tanks and cylinders should always be connected to a reducing valve or regulator with a pressure safety valve.

Why did my CO2 tank explode? ›

It has been known that CO2 cylinders can explode if they become too hot [2]. Pressure inside the cylinder starts increasing when it is stored in areas sunlight.

What temperature should a CO2 tank be stored at? ›

The CGA recommends that CO2 cylinders be stored in areas with a temperature less than 125 oF (51.7 oC).

Is it normal for a propane regulator to freeze? ›

During normal operation propane regulators can become covered in frost. This “freezing” of the regulator may be a symptom of an actual problem, but it is typically a sign that the outside humidity is at a level capable of producing condensation.

How to stop a gas cylinder from freezing? ›

Another quite useful option, especially in cold environments, is to use a gas preheater, a heating hose, or a bottle cover that will keep our butane bottle warm. With these handy devices, we can heat the gas before it exits to prevent it from freezing the nozzle.

How do I stop my kegerator from freezing? ›

To prevent (or at least minimize) the build up of ice inside your kegerator you can use a Kegerator Dehumidifier. It reduces condensation and moisture buildup on cooling coils and panels.

What happens when CO2 gas is exposed to freezing temperatures? ›

Dry ice is produced by cooling and pressurizing carbon dioxide gas to get it to solidify. Carbon dioxide gas solidifies at extremely low temperatures. While ice forms at 32°F (0°C) — water's freezing point — dry ice forms at minus 109.3°F (minus 78.5°C).

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