Capacity Utilization (2024)

The manufacturing and production capabilities that are being utilized by a nation or enterprise at any given time

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Capacity utilization refers to the manufacturing and production capabilities that are being utilized by a nation or enterprise at any given time. It is the relationship between the output produced with the given resources and the potential output that can be produced if capacity was fully used.

Capacity Utilization (1)

Capacity utilization can also be defined as the metric used to calculate the rate at which the prospective levels of output are being met or used. The rate is displayed as a percentage and provides insight into the total utilization of resources and how a company can increase its output without increasing the costs associated with production. The capacity utilization rate is also called the operating rate.

Summary

  • The capacity utilization rate is useful to companies as it provides an insight into the value of production and the resources being utilized at any given time.
  • It determines the company’s ability to cope with a rise in the production of output without increasing costs.
  • A reduction in the rate indicates an economic slowdown while an increase signifies economic expansion.

Formula for Capacity Utilization

The mathematical formula for calculating capacity utilization is:

Capacity Utilization (2)

Example ofCapacity Utilization

Suppose XYZ Company is producing 20,000 and it is determined that the company can produce 40,000 units. The company’s capacity utilization rate is 50% [(20,000/40,000) * 100]. If all the resources are utilized in production, the capacity rate is 100%, indicating full capacity. If the rate is low, it signifies a situation of “excess capacity” or “surplus capacity.”

It is unlikely that an economy or company will function at a 100% capacity rate as there are always hurdles in the production process (such as the malfunction of equipment or unequal distribution of resources). A rate of 85% is considered the optimal rate for most companies. The capacity utilization rate is used by companies that manufacture physical products and not services because it is easier to quantify goods than services.

Economic Significance ofCapacity Utilization

If demand in the market increases, it will raise the capacity utilization rate, but if demand decreases, the rate will fall. Economists use the rate as an indicator of inflation pressures. A low capacity utilization rate will result in a decrease in price because there are excess capacity and insufficient demand for the output produced.

Economies with a capacity ratio of much less than 100% can significantly boost production without affecting the associated costs.

Many capitalist economies face high excess capacity rates, and economists use the rate as an argument against capitalism, stating that resources are not as well allocated as they could be. However, regardless of economic conditions, there will never be full capacity utilization as inefficiencies in resource allocation always exist in an economy.

Corporate Capacity

The capacity utilization rate is an important indicator for companies because it can be used to assess operating efficiency and provides an insight into cost structure. It can be used to determine the level at which costs per unit go up or fall. When there is a rise in output, the average cost of production will decrease.

It means that the higher the capacity utilization, the lower the cost per unit, allowing a business to gain an edge over its competitors. Many large companies aim to produce as close to the full capacity rate (100%) as possible.

Although attaining a full capacity rate is not possible, there are ways companies can increase their current utilization rate, including:

  • Employing more staff and encouraging overtime to ensure that all production targets are being met
  • Spending less time on the maintenance of equipment so that more time can be spent on the production of goods
  • Subcontracting some of the production activities

Effects of Low Utilization

Low capacity utilization is a problem for fiscal and monetary policymakers who use such policies to stimulate the economy. In 2015 and 2016, many European economies such as France and Spain struggled with the consequences of low capacity utilization. Despite the governments’ intervention through historically low interest rates, inflation remained significantly low with a threat of deflation.

The low capacity utilization led to high unemployment that created slack in the economy, making it hard for prices to react to monetary stimulus. With excess capacity, an increase in the production of goods did not require a significant investment in capital.

When a company faces an increase in demand for its goods, it is often able to meet the demand without raising the cost per unit. The company can optimize its output level with no additional cost for investment in better infrastructure.

Related Readings

Thank you for reading CFI’s guide to Capacity Utilization. To keep learning and advancing your career, the following CFI resources will be helpful:

  • Cost of Goods Manufactured (COGM)
  • Deflation
  • Normative Economics
  • Phillips Curve
  • See all economics resources
Capacity Utilization (2024)

FAQs

Capacity Utilization? ›

Capacity utilization refers to the extent to which a company's resources are being used to generate output. This includes equipment, material, labor force, facilities, and other resources at hand. This idea is important for all sorts of businesses – big or small.

What is 80% capacity Utilisation? ›

Calculating Capacity Utilization

A number under 100% indicates that the organization is producing at less than its full potential. For instance, if a factory has the potential to produce 1,000 units per day but is currently producing 800 units, the capacity utilization rate would be (800 / 1,000) * 100 = 80%.

What does 100% capacity utilization mean? ›

If all the resources are utilized in production, the capacity rate is 100%, indicating full capacity.

How to calculate capacity utilization? ›

Capacity Utilization = (Actual Output / Maximum Potential Output) x 100
  1. The maximum potential output of the manufacturing plant.
  2. The actual output of the manufacturing plant.

What is capacity utilization a measure of? ›

The capacity utilization rate is the percentage of time that a product or service is being used. It's a measure of how efficiently a business uses its resources, and it can also be used to determine how well companies use their employees.

Is 80% capacity good? ›

If the capacity is 80% or above, your battery is in good health.

Is 80% utilization good? ›

While a good utilization rate is often considered above 65%, and ideally above 75%, there is no single number that fits every situation.

Can you exceed 100% utilization? ›

It is possible to have an ideal utilization rate of more than 100%. It happens when performance is more than standard. For example, if the employee is supposed to work for 10hrs a week to achieve the target.

Why is capacity utilization never 100%? ›

A 100% capacity utilization rate might seem like the optimal goal. However, it is usually not cost-effective in the long run. Operating at maximum capacity can lead to production deficits during sudden increases in demand. Also, it can cause tension in the workforce and equipment that is stretched to its limits.

Is a capacity utilization rate of 50 percent good why? ›

By monitoring capacity utilization, companies can tell how efficiently they are operating. For instance, if a company is consistently operating at roughly 50% capacity then, on average, half of its resources are sitting around idle.

Is high capacity utilization a good thing? ›

A high utilization rate indicates that resources are being optimally used, leading to increased output and potentially higher revenue. Conversely, a low utilization rate suggests inefficiencies, underutilization of resources, and missed opportunities for growth.

How do you maximize capacity utilization? ›

To maximize capacity utilization through lean production, focus on minimizing waste, optimizing processes, and improving efficiency. Implement practices such as just-in-time production, continuous improvement, and standardized work procedures.

What is the benchmark for capacity utilization? ›

Capacity utilization benchmarks

While it varies by industry, most companies and economies strive for capacity utilization of 85% to 100%. Headcount or employee utilization rates should be around 85% to 90%, according to HubSpot.

Is capacity utilization a KPI? ›

Capacity utilization rate is a KPI used to measure the rate at which potential output levels are being met or used. It is also known as the operating rate. It is calculated by dividing the actual output by the potential output and then multiplying by 100 to get a percentage.

What is the difference between capacity and capacity utilization? ›

The former concept is a technologically-derived physical measure of capacity and the latter is an economic measure (i.e., an optimum level of output). Capacity and capacity utilization for conventional industries are strictly short-run concepts.

What is the formula for capacity utilization factor? ›

Capacity Utilization Factor . (CUF) means the ratio of the annual output of the plant in kWh versus installed plant capacity for number of days. CUF = plant output in kWh / (installed plant capacity in kW * 365X24).

What is 80 utilization? ›

The standard formula is fairly simple. Take a look below: Total Billable Hours / Total Hours Available. If an employee billed for 32 hours from a 40-hour week, their utilization rate would be 80%.

What is the ideal capacity utilization score? ›

Most companies and economies strive for a capacity utilization between 85% and 100%.

Can utilization be over 100%? ›

Answer and Explanation: Any utilization which is on par with the normal capacity of the organization is treated as ideal utilization. It is possible to have an ideal utilization rate of more than 100%. It happens when performance is more than standard.

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